eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

Responsibility being eksenAL

eksenAL, combining the experienced human resourcess and advanced technology with innovative understanding...

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eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

R&D Works

As eksenAL, it is our principle to follow up the actual technology and make use of new possibilities given by the technology. further

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eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

Simulation applications

Doing analyses before production on aluminum extrusion profile die modeling...

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eksenAL-Alüminyum Ekstrüzyon 
Profil Kalıp Tasarım ve İmalat

01-Producibility Analysis

The process starts with the contact of the company, having need of aluminum extrusion profile die with eksenAl. The customer service of eksenAl, tackles the profile specification and range to be produced by the company together with press course and human resource and performs producibility analysis.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

02-Conformity Approval

As a result of this analysis, the requirements of the company will be processed through eksenAl experience and brought to functional requests. The diameter of die and number of figures of the profile dies, getting production approval, will be established according to profile size and weight as to work on customer press with highest productivity.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

03-Synergy for Success

Profile dies, having no conformity approval, will be brought to a condition a suitaable for production by the design team after information Exchange with the company.

eksenAL-Alüminyum Ekstrüzyon 
Profil Kalıp Tasarım ve İmalat

04-Design Office

To the efficient communication environment, created by eksenAL with the X company, the total quality approach is dominated. The process moves with production of 2D-3D die designs by experienced design team of eksenAL.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

05-Die Optimization

Simulations of dies, designed as 3D, will be made through software used by the eksenAL analysis team and errors, which could occur during profile production process, can be observed previously. With this application, the ratio to achieve successful result increases.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

06-Die Simulation

With the data, obtained through die simulation, it will be secured, that the profile exits at each point equally by balancing the material flow surface until the aluminum reaches to friction surface and by determining the coefficient to the aluminum, which reaches the friction surface.

eksenAL-Alüminyum Ekstrüzyon 
Profil Kalıp Tasarım ve İmalat

07-Resistance Analysis

Displacements and stresses occurring on die, will be calculated and the durability of the die will be obtained through simulation software and the last optimization will be made by the engineering team of eksenAL and the project will be sent to production stations.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

08-Quality Steel

Taking the design measures of the die, of which design is completed on digital environment, cutting will be made based on the diameter, thickness and type of hot tool-steel and aluminum extrusion profile die steel will be ready to process.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

09-Turning

Swedish tool-steel, cut on saw and prepared, will be brought to desired measures before processing on CNC and will be prepared for CNC processing course.

eksenAL-Alüminyum Ekstrüzyon 
Profil Kalıp Tasarım ve İmalat

10-CNC Processing Center

It is the processing course of the die parts on CNC, of which turning is completed according to CAM program. Aluminum extrusion profile dies, of which CAM programs are made, will be processed on CNC processing center.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

11-Processes prior to heat treatment

On completion of works such as tapping and opening of parts, which are to be used for lifting and transport of the die parts processed on CNC processing center, the aluminum extrusion profile die will be sent to the heat treatment course.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

12-Heat Treatment

It is the general treatment in order to develop the hardness and resistance of the aluminum extrusion profile die. It is metallurgical process, in general term, it is done by tempering the processed die at a certain temperature to bring the structure to desired phase.

eksenAL-Alüminyum Ekstrüzyon 
Profil Kalıp Tasarım ve İmalat

13-Grinding-Hardness Control

The die parts, brought to desired hardness with heat treatment, will be grinded to the desired measures according to the measures on the design drawing. The hardness of all parts, which are treated will be controlled.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

14-CNC Processing after Heat Treatment

Finishing works will be realized on CNC processing center in order to remove the roughness on surfaces of die parts, which are subjected to grinding after heat treatment in order to get smooth aluminum extrusion profile dies.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

15-Wire Erosion Process

The phase of wire erosion process of the die, is important to establish the surface roughness of the die. eksenAL, obtains high smooth surfaces through R&D works and used current technology.

eksenAL-Alüminyum Ekstrüzyon 
Profil Kalıp Tasarım ve İmalat

16-Ark Erezyon İşlemi Arc Erosion Process

Grinding of the surface will be made by using electrical energy in order to give desired shape to the bush, which is a part of the design. At this stage, precise measurability will be obtained by using CMM.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

17-Polishing

After the period, which starts by contacting eksenAl of the company, which needs aluminum extrusion profile die, aluminum extrusion profile dies and bushes will be polished and leveled.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

18-Leveling and Mounting

Controls of surface processes of the bush and profile dies, which are finished within the established time, the mounting of the die will be made according to total quality approach.

eksenAL-Alüminyum Ekstrüzyon 
Profil Kalıp Tasarım ve İmalat

19- Quality Control and Delivery

In the last phase of the production process, the aluminum extrusion profile parts, of which leveling and mounting is completed, will pass through quality department of eksenAL and be ready to deliver.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

20- Delivery

Being concordant with the planned time of the delivery at the first step of the production is necessary. As promised before, the goods will be delivered in chest prepared by our company.

eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri

21- Feedback

eksenAL, which observes the current technology, experienced human resources and institutional work understanding with an innovative dynamism, the feedback taken from solution partnership will be kept in mind.

eksenAL -Alüminyum Ekstrüzyon Kalıp Teknolojileri

eksenALis the name of technology, trust, experience and
innovation in order to reflect quality into the whole production
process in Aluminum extrusion die production sector.

eksenAL-Aluminum Extrusion Profile Die Technologies eksenAL-Aluminum Extrusion Profile Die Technologies eksenAL-Aluminum Extrusion Profile Die Technologies eksenAL-Aluminum Extrusion Profile Die Technologies
eksenAL-Aluminum Extrusion Profile Die Technologies eksenAL-Aluminum Extrusion Profile Die Technologies eksenAL-Aluminum Extrusion Profile Die Technologies eksenAL-Aluminum Extrusion Profile Die Technologies
eksenAL -Alüminyum Ekstrüzyon Profil Kalıp Teknolojileri T: +90 262 502 9111 - 2 - 3
F: +90 262 502 9115
info@eksenal.com

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